<p>➀ Fraunhofer ILT showcases advanced additive manufacturing (AM) technologies at Formnext 2025, including Laser Powder Bed Fusion (LPBF) and Selective Laser Sintering (SLS) for high-performance components in fusion energy, aerospace, and automotive industries;</p><p>➁ Innovations feature monolithic tungsten-copper structures for fusion reactor durability, simultaneous coating and roller burnishing (SCaRB) to improve surface quality, and PFAS-free multi-material coatings combining metal and polymers;</p><p>➂ Embedded sensors in AM metal parts enable real-time monitoring of stress and deformation, enhancing operational safety while reducing costs through optimized processes and material efficiency.</p>